-- FULL AUTOMATIC FILTER

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COMPARISON OF ASTM MESH SIZE WITH RELATED FOREIGN STANDARD

During selection mesh size required for the job, most users have ignored the poor quality of material to be filtered caused selecting too narrow gap size for the job. This will reduce flow rate and increase screen pressure, even deforms and damages screen. Suggest select wider mesh size which assures best efficiency for filtering.

Multi stage filtering is now adopted by consulting company, it needs to have several stages filter to obtain a very fine quality product.

Mesh - Inch - Micrometer comparison chart
Mesh Size/Inch USA & ASTM
(HONG SHUNG)
Inch
MM
Micrometer
10
.0787
1.999
2000
12
.0661
1.679
1680
14
.0555
1.410
1410
16
.0469
1.191
1190
18
.0394
1.000
1000
20
.0331
0.841
840
25
.0280
0.711
710
30
.0232
0.589
590
35
.0197
0.500
500
40
.0165
0.419
420
45
.0138
0.351
350
50
.0117
0.297
297
60
.0098
0.249
250
70
.0083
0.211
210
80
.0070
0.178
177
100
.0059
0.150
149
120
.0049
0.124
125
140
.0041
0.104
105
170
.0035
0.089
88
200
.0029
0.074
74
.0026
0.066
65
230
.0024
0.061
62
270
.0021
0.053
53
.0020
0.051
50
325
.0017
0.043
44
.0016
0.041
40
400
.00142
0.036
36
.00118
0.030
30
550
.00099
0.025
25
625
.00079
0.020
20
.00059
0.015
15
1,250
.000394
0.010
10
1,750
.000315
0.008
8
2,500
.000197
0.005
5
5,000
.000099
0.003
2.5
12,000
.0000394
0.001
1

SLOT SCREEN VS. KNITTING WIRE SCREEN OR OTHER BAG TYPE SCREEN

(1).Slot screen (Hong Shuen) = Rigid non-flexible filtering
(2).Knitting wire screen or other bag type screen = Flexible filtering


You need one slot screen, which is rigid, non-flexible filter to check and screen raw material from bigger particles, these bigger particles have to be returned to grinder for regrinding. Instead, if you use a filter with knitting wire screen or other bag type screen, due to excess pressure applied, within a limit time, wire gap will be enlarged, it will pass through all bigger particles, so it is flexible filtering.

Due smaller knitting wire diameter, such as only 0.0371m/m (see wire size P.8) for 300 mesh, wire deforms after limited time using, hole size becomes uneven and gap enlarged due to excess pressure applied. Therefore, filtering quality is never same as we chose for 300 mesh (50 micron), perhaps even not up to the filter quality of 50 mesh, this will only be found when customer complaints.

Hong Shuen slot screen is rigid, non-flexible filtering, due our smallest wire 12S is 1mm dia, (1mm0.0381mm=26 times) compare to knitting wire 0.0381mm, slot screen has 26 times more rigid, support fins are added to stand higher pressure and prevents deforms. You may select larger slot hole (such as 100 mesh for knitting wire screen, can be used 80 mesh slot screen) but obtain better filter quality. Even is always beauty.


<<Competitors knitting wire screen
<<Hong Shuen
 .
..?/font>SLOT(screen)


SLOT ELEMENT VS. KNITTING WIRE ELEMENT

Due smaller knitting wire diameter, such as only 0.1143mm for 100 mesh element, wire deforms after limited time using. Hole size becomes uneven due to excess pressure applied.

Hong Shuen slot element has bigger wire with support fins, 12S wire 1mm 0.1143mm = 8.7times, 18S wire 1.5mm0.1143mm= 13.12times, 22S wire 1.8mm0.1143mm= 15.74times. The slot element is much rigid which prevents deforms. However, slot opening is comparable less. It is recommended to select larger slot hole size. Such as 100 mesh for knitting wire element can be used 80 mesh slot element, we assure that slot element has a better filtering quality.


Comparable wire size and opening of knitting wire element
Mesh
Wire dia. (inch)
Wire dia. (mm)
% , opening
300
0.0015
0.381
29.7
200
0.0021
0.0533
33.6
150
0.0026
0.066
37.4
120
0.0037
0.09398
30.7
100
0.0045
0.1143
30.3
80
0.0055
0.1397
31.4
60
0.0075
0.1905
30.5
50
0.0075
0.1905
35.1
40
0.010
0.254
36.0
30
0.012
0.3048
40.8
20
0.014
0.3556
52.0
18
0.017
0.4318
48.3
16
0.016
0.4064
55.4
14
0.020
0.508
51.0
12
0.023
0.5842
51.8
10
0.025
0.635
56.3

 

 

 


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